Sewing Data Analysis Report on MTM-2 Codes and Their Usage in IESD
Title: Understanding IESD Sewing Data Analysis: MTM-2 Codes & Applications
Industrial Engineering Sewing Data (IESD) is a sewing data analysis methodology based on Methods Time Measurement (MTM) version 2. This approach contrasts with General Sewing Data (GSD), which utilizes MTM version 3. The primary distinction between GSD and IESD lies in the version of MTM they follow.
In the realm of IESD Sewing Data Analysis, predetermined time plays a crucial role. This term refers to standard times assigned to fundamental motions or motion groups, evaluated using a time device such as a motion-picture camera. The predetermined time accounts for the average skilled operator's time requirements to complete a specified task, allowing for factors such as personal needs, fatigue, and delays.
IESD Sewing Data Analysis provides numerous benefits, including:
- Scheduling: Accurate task durations help in planning production schedules more effectively.
- Staffing: By determining the workforce's productivity, organizations can make informed decisions regarding staffing levels.
- Line Balancing: Efficient task assignments across production lines ensure smoother workflow and minimized downtime.
- Materials Requirement Planning: Accurate task durations facilitate organized materials planning and inventory management.
- System Simulation: Simulation of production processes helps in understanding system performance and identifying potential bottlenecks.
- Wage Payment: Precise task durations contribute to fair wage calculation based on actual work performed.
- Costing: Accurate task durations support effective cost estimation and control.
- Employee Evaluation: By tracking task performance and completion rates, individual employee evaluation can be facilitated.
Developed by the Methods Engineering Council in the 1940s, MTM is a publicly accessible productivity measurement system. MTM's revolutionary potential is most notably realized in operations with short cycle times, highly repetitive work, complex grasping actions, doubtful analyst judgments, and high levels of simultaneous motions.
The IESD Sewing Data Analysis process involves various MTM-2 codes and actions:
- Get: An action involving the reaching, grasping, and subsequent release of an object. The distance reached and weight or resistance of motion are factors considered.
- Put: An action focused on moving or positioning an object to a destination. The distance reached, the weight or resistance of motion, and the number of corrections required during the action are important aspects.
- Foot: Short leg or foot motions not meant to move the body.
- Step: Leg motions used to move the body or with a length exceeding 30 cm.
- Eye Action: An action to recognize an object's readily distinguishable characteristics or to shift the aim of the axis of vision to a new viewing area.
- Crank: A motion used to move an object in a circular path of more than half a revolution.
- Bend & Arise: Actions taken when the body changes its vertical position, such as sitting down, kneeling, or standing up.
Understanding IESD Sewing Data Analysis and its associated MTM-2 codes is essential for optimizing processes in sewing and textile manufacturing. By leveraging these tools, organizations can improve efficiency, reduce costs, and enhance overall productivity.
Technology plays a pivotal role in the field of data-and-cloud computing, as demonstrated by the use of predetermined time and motion-picture cameras in IESD Sewing Data Analysis. This technology, underpinned by the MTM-2 codes, enables precise task analysis, better scheduling, and cost estimation in sewing and textile manufacturing.
IESD Sewing Data Analysis, stemming from the Methods Engineering Council's MTM system developed in the 1940s, employs various MTM-2 codes such as Get, Put, Foot, Step, Eye Action, Crank, and Bend & Arise, making it an indispensable tool for optimizing processes in the industry.
