BMW's Hungarian factory prepares for large-scale manufacturing of the electric BMW iX3 model.
In a significant stride towards sustainable and efficient automotive production, BMW Group Plant Debrecen in Hungary is set to begin series production of the new BMW iX3 in late October. This state-of-the-art facility, described as the newest and most innovative manufacturing site in BMW's global network, is poised to revolutionise the automotive industry.
Hans-Peter Kemser, the plant's head, has stated that the production of the iX3 was simplified, reduced complexity, digitally validated, and leveraged expertise across BMW's global network. This approach is in line with the company's strategic vision of the iFACTORY, a concept built on streamlined, efficient structures, responsible resource management, economical use of digital innovations, and a strong focus on employees.
The Debrecen plant's paint shop, a key component of the production process, is no exception to this innovative approach. It uses an energy recovery system, delivering additional energy savings of up to 10%, and is supplied exclusively with electricity from renewable energy sources during normal operation. Furthermore, a heat grid is implemented, providing further energy savings.
Surplus solar energy at BMW Group Plant Debrecen is stored in a 1,800 m3 thermal storage system with a capacity of 130 MWh. This system ensures that energy is not wasted and can be utilised when needed, further enhancing the plant's efficiency.
The iX3, the first model of the Neue Klasse family, showcases the latest design and technology innovations that will define BMW's entire model range in the future. The production processes for Gen6 high-voltage batteries, which will be used in the iX3, were initially developed and tested at pilot plants. Plant Debrecen will be the first of five plants worldwide to begin series production of these batteries.
Capacity for the new BMW iX3 will be gradually ramped up in stages after the start of production. Between now and 2027, the technologies in the Neue Klasse will be integrated into 40 new models and model updates. This commitment to innovation and sustainability is reflected in the plant's operations, with digital twins of production and comprehensive AI databases ensuring optimization of processes and employee training.
The paint shop at BMW Group Plant Debrecen reduces CO2e emissions from Plant Debrecen by up to 12,000 tonnes annually and from the manufacture of a vehicle by around 90%, compared to other BMW Group facilities. This reduction in emissions is a testament to BMW's commitment to reducing its environmental footprint.
Registering new patents for a large number of innovative systems and processes at Plant Debrecen, BMW continues to push the boundaries of what is possible in automotive manufacturing. The BMW iX3's production marks a new era of automotive manufacturing, aligning with the company's strategic vision of the iFACTORY.
